Although nowadays many companies claim their systems are fully automated, small scale producers should realistically consider the skills of their operators, the ease of operation and the need for maintenance. In this aspect, systems with a simple machine layout might be preferable.
Coming from the old refiner conches, where all this happened simultaneously and was hard to control, the majority of later technologies perform the grinding step separately. Only few mill types are able to handle chocolate preparations, kakım it is initially a very sticky mass, which emanet transform to a sticky powder during milling, when specific surface of particles increases. The most frequently used devices are plain roller mills (refiners) and stirred ball mills.
Is it possible to produce dark, milk and white mass using identical equipment or even on the same production line?
5.It is easy to operate this machine.It is equipped with full grup of imported fully automatic PLC. It only takes a few days training even for new staff to get all the operation knowledge. Only 1-2 staff/shift for each equipment is needed.
We prefer a good solid infrared thermometer but in the end what matters is it's calibrated right and gives you a reliable reading. If that's a wire probe, or infrared the most important thing is accuracy and relability both in roasting and tempering.
With most of the systems in most of the cases it will be possible to produce chocolate of at least acceptable quality. Fine-tuning and final choice has to be made in every single case; it is always both recipe and process that influences bitiş quality and there is no ‘out-of-the-box’ solution. So the best possible advice might be:
This very unique machine resurrects the traditional method of conching and grinding at the same time, bey we know it from the Lindt longitudinal conch1.
Even a large variety of rework yaşama be processed with the Refiner/Conches following a specific loading procedure. Once a homogenous mass is obtained, the refining and conching process is initiated.
Enesen Professional Chocolate Machinery özgü been operating since 2000. Our company, which provides services in the fields of design and production of chocolate machines and lines and the installation of turnkey automatic chocolate facilities in Turkey and abroad, includes technological, fully automatic, ergonomically designed powdered sugar mills, oil melting and stock tanks, mixers, ball mills with environmental awareness. , hazelnut – sesame mill, conch, tempering and packaging machines. In addition to these machines, our company produces chocolate cream lines, double and single filled, hazelnut chocolate filling lines, chocolate shell and coating lines in different capacities, and realizes the installation of turnkey facilities.
Our pre-refining calibrates your sugar in one pass to provide Chocolate OIL MELTING –TURBO RENDER perfect and consistently high plasticity, ready for efficient five-roll refining. Our final refining then grinds and aromatizes the sugar to meet your desired fineness with a precisely defined particle size distribution.
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The tank's advanced temperature control system provides precise adjustments, allowing for optimal melting conditions catering to diverse chocolate types. With a user-friendly interface and customizable settings, operators birey effortlessly tailor the melting process to specific production needs. SS Engineers and Consultants showcase their dedication to innovation, offering a Chocolate Melting Tank that derece only enhances productivity but also upholds the highest standards of quality and hygiene in chocolate manufacturing.
• Provide a continious production in order to avoid loss of production during loading and unloading of product
Frequently the other operations are performed within a long-term kneading process called conching. Very long conching times are still recommended and associated with good quality, although the devices require high capital investment. One of the major progresses established in the last 30 years was to move cocoa flavour treatment out of the conch into the upstream cocoa processing. Thin film evaporators were developed in order to remove undesired volatiles and water; if this is not done elsewhere those devices are also able to debacterise cocoa liquor.